Hawk-industries Spinner Manual 550 HYDRAULIC Serial Numbers 1 to 2 Bedienungsanleitung

1HAWK INDUSTRIES, INC.1245 East 23rd StreetSignal Hill, CA 90755Phone: 562-424-0709Fax: 562-490-9959OPERATION, MAINTENANCE ANDSERVICE MANUAL550 &

10InstallationSC SHSHS1. Connect the Spring Hanger(SH) to at least a 3/8"diameterSteel Cable (SC) suspendedfrom a high point (as near thecrown as

11InstallationPower Hook-UpHydraulic SpinmasterHISHOS1. The hydraulic Spinmasterrequires a minimum hydraulicpressure of 2000psi and a maxi-mum pressur

12InstallationPower Hook-Up, Con't2. Connect a 1 1/4" air supply line(ASL) from the air source to theAir Power Pack (APP) as shown.3. To tur

13InstallationNotes

14OperationOperational Adjustment

15OperationOperational Adjustment1. Remove both Adjust Pins (AB)2. Slide Drive System (DS) forwardor back to allign with the desiredpipe size adjustme

16OperationOperational AdjustmentsHMSHHFQD HMQDAFQDAMQDMUFPart Name Part #Quick Disc. (HFQD) 031-VHC8-8FQuick Disc. (HMQD) 031-VHN8-8FQuick Disc. (AFQ

17OperationOperation1. Swing Spinmaster toward pipeuntil its chain is touching thepipe tube. While continuing toload Spinmaster (SM) againstthe pipe,

18OperationWarningNever operate the Spinmaster offthe pipe.WarningDo not operate the Spinmaster ondrill pipe protectors or drill pipeupset, or damage

19Lubricant Required1. Use the 7/16" wrench to removethe rubber Safety shield bolts(B).2. Remove rubber Safety shield(S).3. While spinning out of

2IntroductionIntroduction

20Maintenance & Repair1. Make sure the Spinmaster is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down the power un

21Maintenance & RepairGrease Once per MonthSpinner Grip Cylinders1. Pump the four grease fittingsSC1-SC4.Tools RequiredLubricationSC2SC1SC3 SC4CB1

22Maintenance & RepairLubricationRP1. Make sure the gear box oil levelreaches the top pipe plug (RP).2. Check for any oil leakage fromthe gear box

23Maintenance & RepairChanging the Spinner ChainTools Required1. Make sure the Spinmaster is offthe drill pipe connection and inthe rest position

24Maintenance & RepairChanging the Spinner Chain (cont.)6. From the front of the unit, use theNeedle-nose pliers to remove theCotter pins (CP) in

25Maintenance & RepairChanging the Drive RollersInitial Steps1. Make sure the Spinmaster is offthe drill pipe connection and inthe rest position o

26Maintenance & Repair2. Use the 3/4" wrench to removeall Bearing Cap Bolts (47).3. Remove the Bearing Caps (1)and Bearing Seals (29).4. Slid

27Maintenance & RepairTools RequiredFour 1/4"-20 x 1 1/2" Hex Tap SS(Part # 999-805867), 7/16" wrench,3/4" wrenchInitial Steps

28Maintenance & RepairChanging the Drive Roller Sprocket Bearings (cont.)4. Use the 7/16" wrench to screw inthe Hex Tap Screws (HTS) intothe

29Maintenance & RepairChanging Rear Pivot AssemblyTools RequiredTwo 1 1/2" wrenchs, Hammer,Punch.Changing Rear Pivot Assembly1. Set Spinmaste

3IntroductionThe Spinmaster is a new generation drill pipe spinner fromthat great tradition of its father the Spinnerhawk. The Spinmasterhas been eng

30Maintenance & RepairAdjust Door Valve DetentsHDSHydraulic Spinmaster1. Remove the rubber cover and usea 1/4" Allen Wrench and rotatethe hyd

31Maintenance & RepairAir Power Pack MaintenanceSGFP1. Check oil level at least once perday using oil level sight gage(SG) .2. To add oil to the a

32Maintenance & RepairAir Power Pack MaintenanceMS SDSIGHT DOME GASKETOUTER SIGHT DOMEBODYINLET SEALPICKUP TUBESEALFILL CAPINJECTOR INLETINJECTOR

33Maintenance & RepairAir Power Pack MaintenanceBODY ASSEMBLYSEAL HOLDERDEFLECTOR / SHROUDGASKET (ELEMENT)HOLDER (ELEMENT)BOWL ASSEMBLYAUTO DRAIN(

34Maintenance & RepairHPGRASBONNET RETAININGSPRINGPOPPET AND RILIEFTUBE ASS'YBONNET ASS'YSPRING RESTCONTROL SPRINGPISTONPISTON SEALBODYR

35Maintenance & RepairHOCHFE1. Check oil level once per week.2. Remove hydraulic oil cap (HOC)located on the top of the hydrau-lic tank. Oil shou

36Maintenance & Repair1. The hydraulic tank should becleaned approximately onceevery year of service.2. Remove the lock strap from thetank valve (

37Maintenance & RepairAHPTMAMB1BPAir Power Pack MaintenanceRepair Power Train1. Shut off tank valve (TV).2. Disconnect two hoses (AH,HH)from the p

38Maintenance & RepairAir Power Pack MaintenanceInstall Coupler HalvesHPSCSSCSSCIPCHAMSAMCHPart NumbersPart Name Part #Pump Coupler(PCH) 031-P06

39Symptom RemedyTroubleshooting Make sure the power unit is providing the properflow and pressure to the Spinmaster. See PowerHook-Up pg. 11. Check

4Table of ContentsContinued on next page.Table of ContentsIntroduction 2Table of Contents 4Warranty 7Specification Sheet 8Ordering Instructions 9Insta

40Symptom RemedyTroubleshootingunit, the filter element may be clogged. Changethe filter element. Make sure drive rollers are not touching each othe

41Symptom RemedyTroubleshooting The spinner is adjusted too large for the drill pipetube. Adjust the spinner to the correct pipe size.See Operating

42Symptom RemedyTrouble Shooting Hydraulic SpinmasterTroubleshootingContinued on next page.The Main Relief Valve makesnoise and/or the Hydraulic Fluid

43Symptom RemedyTrouble Shooting Hydraulic SpinmasterTroubleshooting The standard Spinmaster comes with an open centerplug in its main valve. If you

44Trouble Shooting Air SpinmasterTroubleshootingContinued on next page. Make sure the Spinmaster Power Pack is attached toan active rig air source, i

45Trouble Shooting Air SpinmasterTroubleshootingContinued on next page.Symptom RemedyActuate the Door Valve To Grip thePipe and nothing happens. (Con-

46Trouble Shooting Air SpinmasterTroubleshooting while spinning the pipe. See Adjusting Pipe Sizepg.14. The drive rollers could be warn out. See C

47Trouble Shooting Air SpinmasterTroubleshooting The Spinmaster motor valve needs repair. The sealsand/or spool return spring need replacement. See

48550 Air SpinmasterDrawings

49 ^ See Drawings, p.66. *** See Drawings, p.56. ^^ See Drawings, p.68. ^^^ See Drawings, p.72.Part NameQty/UnitItemPart #202044444141222111241141412

5Table of Contents (cont.)Air Power Pack Maintenance (Continued)Adjusting Grip Pressure... 34Air Regulator

50550 Hydraulic SpinmasterDrawings

51 **** See Drawings, p.56. *** See Drawings, p.58. ^ See Drawings, p.70.550 Hydraulic Spinmaster123456789101112131415161718***1920212223****24252627

52950 Air SpinmasterDrawings

53950 Air SpinmasterSpinmaster *** See Drawings, p.56. ^ See Drawings, p.72. ^^ See Drawings, p.66. ^^^ See Drawings, p.68.421121144411112321N/A1N\AN/

54950 Hydraulic SpinmasterDrawings

55421121144411112321N/A1N\AN/A21411444111N/A144520212222032411124222128824444242234212 each12***3457891011121314151617192020A2121A222324252626A2729313

5630reduce6/95031-24625 Reducer Gear BoxDrawings

57NOTE* These parts come only in a kit. Part # 031-24625-SRK includes these parts and quantities noted.** These parts are available in 031-R31 planeta

5820dmotor6/95031-ME09 Hydraulic MotorDrawings

59123*4*5678910111213**14**15**16*17*18**19**20*21031-M01031-M02031-M03031-M04031-M05031-M06031-M07031-M08031-M09031-M10031-M11031-M12031-M13031-M1403

6Table of ContentsTable of Contents (cont.)Drawings (Continued)Gear Pump (Power Pack) P/N 031-P05...62Power Pack A

60P-16 Power Pack Air MotorDrawings

6112*3*4*567*891011*12*13*1415*16*17031-P16-1031-P16-2031-P16-3031-P16-4031-P16-5031-P16-6031-P16-7031-P16-8031-P16-9031-P16-10031-P16-11031-P16-12031

62031-P05 Gear PumpDrawings

63031-P05 Gear PumpNOTE* These parts come only in a kit. Part # 031-P05-1 includes these parts and quantities noted.Drawings1*2*3*4*5*6*N/AN/AN/AN/AN/

64550-PP Power Pack AssemblyDrawings

65550-PP Power Pack Assembly3A4A55A6789101111A12131415161719222323A2424A2525A26031-P03A031-P04A031-P05031-P05-1031-P06031-P07031-P08031-P09031-P10031-

66031-24660 Air Drive AssemblyDrawings

67031-24660 Air Drive Assembly12*3*456789*101213*14*1516*17*1819*2021222324252627282930313233343536373839031-AR01031-AR02031-AR03031-AR04031-AR05031-A

68002-13170 Throttle Valve AssemblyDrawings

6912345678*910111213*14*15*16171819202122*232425031-TV-01031-TV-02031-TV-03031-TV-04031-TV-05031-TV-06031-TV-07See #25 Kit031-TV-09031-TV-10031-TV-110

7WarrantyWarrantySTANDARD WARRANTY AND FIELD SERVICEIt is important to Hawk Industries to provide all Spinmaster users with the best tool possible alo

70031-24VALVE Main Valve Assy.Drawings

71Part NameQty.Per UnitItemPart #Seal, Quad RingHandleLinkage Kit422122APart NameQty.Per UnitItemPart #Service Kit (All items below)Ring RetainerColla

72031-24VALVE-A Valve Assy. (Air)Drawings

73031-24VALVE-A Valve Assy. (Air)NOTE* These parts come only in a kit. Part # 031-24-A-RK includes these parts and quantities noted.DrawingsPart NameQ

74550 & 950Air Spinmaster Hose12345Part NameQty.Per UnitItemPart #Hydraulic Hose (top rod to bottom rod)Hydraulic Hose (top piston to bottom pisto

75550 & 950 HydraulicSpinmaster Hose123456Part NameQty.Per UnitItemPart #Hydraulic Hose (top rod to bottom rod)Hydraulic Hose (top piston to botto

761236542 Reference Only1 Reference Only3 Reference Only550-PP Power Pack HoseDrawings

77Part NameQty.Per UnitItemPart #Hydraulic Hose (from return Q.D. to return filter)Hydraulic Hose (from air regulator to air motor)Hydraulic Hose (fro

78031-24CYL25AS & BS Grip Cylinder (550) Stainless RodDrawings

79DrawingsPart NameQuantityPer UnitItemPart #*1-1*1-2*1-3*1-4*1-5 2 3 4 5 6 6031-24CYL25-RK031-24CYL25-RK031-24CYL25-RK031-24CYL25-RK031-24CYL25

8Specification SheetSpecification Sheet

80031-25CYL25AS & BS Grip Cylinder (950) Stainless Rod

81031-25CYL-25AS & BS Grip Cylinder (950) Stainless RodPart NameQuantityPer UnitItemPart #*1-1*1-2*1-3*1-4*1-5 2 3 4 5 6 6031-24CYL25-RK031-

9OrderingOrdering InstructionsQuantityPart # Serial #Model #Part NameExample2 031-24731 254 550-H Bearing3 031-25CYL25-AS 254 550