Hawk-industries Hawkjaw Sr. Manual M100K-2GSR Serial Numbers 201 t Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - M100K Serial # 200+

HAWKJAWOPERATION, MAINTENANCEANDSERVICE MANUAL100K-2GSR Serial # -141M100K Serial # 200+Rev. A 6/04/2013HAWK INDUSTRIES, INC.1245 East 23rd StreetSign

Seite 2

8 OrderingOrdering InstructionsOrdering InstructionsExampleAll parts must be ordered by giving the quantity needed, the full part number aslisted in

Seite 3 - Introduction

98 Drawings100K-2GSR Hawkjaw Spinner Assembly100K-2GSR Hawkjaw Spinner Assembly

Seite 4 - Table of Contents

Drawings 99 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 25710-SR Case Assembly,

Seite 5

100 Drawings20045-ASSY20045-ASSY

Seite 6

Drawings 101 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 20066 Pointer2 1 20060

Seite 7

102 Drawings100K-2GSR Hydraulic Connections100K-2GSR Hydraulic Connections

Seite 8 - Warranty

Drawings 1031 1 100K-2GSR Main Manifold Assembly (J1A-A)2 1 HOS-12_-10FJICx-10FJICx35.00lg. Hose TCR Torque Cyl. Rod3 1 HOS-132G_-10FJICx-10FJICx 110

Seite 9 - Specification Sheet

104 Drawings100K-2GSR Spin Manifold Assembly104 Drawings100K-2GSR Spin Manifold Assembly100K-2GSR Spin Manifold Assembly

Seite 10 - Ordering Instructions

Drawings 105100K-2GSR Spin Manifold AssemblyDrawings 105ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 H38 Spin Manifold2 1 H35 Sequence Valve V23 1 H34

Seite 11 - Hanging Cable Location

106 Drawings100K-2GSR Raise/Lower Cylinder Assembly100K-2GSR Raise/Lower Cylinder Assembly

Seite 12 - Hanging Cable Requirements

Drawings 107 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 2572-9 Barrel, Raise Lo

Seite 13 - Hydraulic Requirements

Installation 9HawkJaw LocationHawkJaw LocationHanging Cable LocationHanging Cable Location1. Anchor the hanging cable to

Seite 14 - Air Requirements

108 Drawings100K-2GSR Main Manifold Assembly108 Drawings100K-2GSR Main Manifold Assembly100K-2GSR Main Manifold Assembly

Seite 15 - Raise/Lower Cylinder Hook-Up

Drawings 109100K-2GSR Main Manifold AssemblyDrawings 109ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 J1A Main Manifold2 6 H6 Flow Control Sandwich Asse

Seite 16 - E

110 Drawings100K-2GSR Main Manifold Air Connections100K-2GSR Main Manifold Air Connections

Seite 17 - Winch Hook-Up

Drawings 111100K-2GSR Main Manifold Air Connections100K-2GSR Main Manifold Air Connections DUPLICATE PORT DESCRIPTION COLOR

Seite 18

112 Drawings100K-2GSR Left Control Handle Air Connections100K-2GSR Left Control Handle Air Connections

Seite 19 - Start-Up Procedure

Drawings 113 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 A15 Air Manifold2 16 A40-5 Red

Seite 20 - Adjust for Make Up

114 Drawings100K-2GSR Right Control Handle Air Connections100K-2GSR Right Control Handle Air Connections

Seite 21

Drawings 115100K-2GSR Right Control Handle Air Connections100K-2GSR Right Control Handle Air Connections ITEM NO. QUANTITY P

Seite 22 - S TD

116 Drawings100K-2GSR Left Control Tube Assy Air Conn100K-2GSR Left Control Tube Assy Air Conn

Seite 23 - Position for Make Up (cont.)

Drawings 117 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 A11-1LCH Multiplex Connector As

Seite 24 - Setting Make Up Torque

Hanging Cable RequirementsHanging Cable Requirements1. 5/8" diameter steel cable.2. Appropriate hanging cable hardware for5/8" diameter ste

Seite 25 - Make UpMake Up

118 Drawings100K-2GSR Right Control Tube Assy Air Conn100K-2GSR Right Control Tube Assy Air Conn

Seite 26 - Low Torque Warning Test

Drawings 119 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 A11-RT_Right Control Tube Assem

Seite 27 - Adjust for Break Out

120 Drawings25726 Chain Oiler Assembly25726 Chain Oiler Assembly

Seite 28

Drawings 121 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS3 1 2083-4-45 1-4 NPT ADAPTER4 1 11

Seite 29 - Position for Break Out

122 Drawings20209-BOT Heel Die Holder Assembly, Bottom20209-BOT Heel Die Holder Assembly, Bottom

Seite 30

Drawings 12320209-BOT Heel Die Holder Assembly, Bottom20209-BOT Heel Die Holder Assembly, Bottom,7(0123$57180%(5'(6&5,37,2147<

Seite 31 - Break Out

124 Drawings20209-MID Heel Die Holder Assembly, Middle126 Drawings20209-MID Heel Die Holder Assembly, Middle20209-MID Heel Die Holder Assembly, Middl

Seite 32 - Wrench Maintenance

Drawings 12520209-MID Heel Die Holder Assembly, MiddleDrawings 127ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20192-1B Die Holder, Heel Side2 1 20210

Seite 33

126 Drawings20209-TOP Heel Die Holder Assembly, Top128 Drawings20209-TOP Heel Die Holder Assembly, Top20209-TOP Heel Die Holder Assembly, Top

Seite 34

Drawings 12720209-TOP Heel Die Holder Assembly, TopITEM NO. QTY.THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 20192-1B Die Holder, Heel Side2 2 20210 R

Seite 35

1. Pressure compensated pump set topressure compensate at 2500 psi.2. Minimum volume of 20 gpm. 35 gpm fortop performance.3. 1" minimum Pressure

Seite 36 - Filter Maintenance

128 Drawings20211-MID Hook Die Holder Assembly, Middle130 Drawings20211-MID Hook Die Holder Assembly, Middle20211-MID Hook Die Holder Assembly, Middl

Seite 37

Drawings 12920211-MID Hook Die Holder Assembly, MiddleDrawings 131ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20192B Die Holder, Hook Side2 1 20194 Di

Seite 38 - Changing the Hook Dies

130 Drawings20211-TB Hook Die Holder Assembly, Middle132 Drawings20211-TB Hook Die Holder Assembly, Middle20211-TB Hook Die Holder Assembly, Middle

Seite 39 - Changing the Heel Dies

Drawings 13120211-TB Hook Die Holder Assembly, MiddleITEM NO. QTY./THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 20192B Die Holder, Hook Side2 1 1103K2

Seite 40

132 DrawingsCYL25-AS Top, -BS Bottom Spinner Grip CylCYL25-AS Top, -BS Bottom Spinner Grip Cyl

Seite 41

Drawings 133 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 2560-AS.BS Barrel, Spinner Grip

Seite 42

134 Drawings59R Roller Assembly, Winch59R Roller Assembly, Winch

Seite 43

Drawings 135 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 H59R-1 Roller Body2 2 H

Seite 44

136 DrawingsA11-1LCH Multiplex Connector AssemblyA11-1LCH Multiplex Connector Assembly

Seite 45 - Spinner Maintenance

Drawings 137 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.

Seite 46

1. Clean, dry air at 100 psi @ a negligiblevolume.2. On-board auto-dump air filter (Part #061-A22). Initial on-board filter (OF)supplied with the Hawk

Seite 47

138 DrawingsA11-2RCH Multiplex Connector AssemblyA11-2RCH Multiplex Connector Assembly

Seite 48

Drawings 139 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.

Seite 49

140 DrawingsA11-LCH Multiplex ConnectorA11-LCH Multiplex Connector

Seite 50 - Changing the Spinner Chain

Drawings 141 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.

Seite 51

142 DrawingsA11-RCH Multiplex ConnectorA11-RCH Multiplex Connector

Seite 52 - Changing the Drive Rollers

Drawings 143 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.

Seite 53

144 DrawingsA22 On Board Air Filter AssemblyA22 On Board Air Filter Assembly

Seite 54 - 52 Maintenance & Repair

Drawings 145 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 A22 Top Cover, Air Filter Not Sp

Seite 55 - Part Numbers

146 DrawingsH18S Grip Tilt Cylinder AssemblyH18S Grip Tilt Cylinder Assembly

Seite 56 - Changing the Torque Cylinder

Drawings 147 ITEM NO. QTY. THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 H18S-3 Barrel Assembly2 1 H18S

Seite 57

1. Use the Raise/Lower cylinder Cap sideBolt (B) to connect the HawkJawSuspension Ring (SR) to the Raise/Lower cylinder (C).2. Use the Raise/Lower cyl

Seite 58

148 DrawingsH25 Hydraulic Filter AssemblyH25 Hydraulic Filter Assembly

Seite 59

Drawings 1491 1 Hydraulic Filter Body2 1 H25RC Indicator Fitting3 1 H25A Filter Element4 1 H25B Filter Canister5 2 2062-16-12S_16MORB x 12MJIC Fittin

Seite 60 - Changing the Grip Cylinder

150 DrawingsH37S-2 Push Cylinder AssemblyH37S-2 Push Cylinder Assembly

Seite 61

Drawings 151H37S-2 Push Cylinder AssemblyH37S-2 Push Cylinder Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION

Seite 62 - 60 Maintenance & Repair

152 Drawings100K-2GSR Hydraulic Pipe Clamp100K-2GSR Hydraulic Pipe Clamp

Seite 63

Drawings 153 ITEM NO. QUANTITY PART NUMBER DESCRIPTION1 1 20045A-10 MOUNT P LATE WELDMENT2 1 20045A-15 JAW HOLDER ARM WELDMENT3

Seite 64

154 Drawings100K-2GSR H18 Top Grip Cylinder100K-2GSR H18 Top Grip Cylinder

Seite 65

Drawings 155 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 4E550A Grip Cylinder Tu

Seite 66 - 64 Maintenance & Repair

156 Drawings100K-2GSR Torque Manifold100K-2GSR Torque Manifold

Seite 67

Drawings 1571 1 20222 Torque Control Block, Modification2 1 J55A Torque Control Valve Assembly3 1 CXGD-XBN Check Valve4 1 900598-6S_MORB Plug5 2 2062

Seite 68 - 66 Maintenance & Repair

1. Connect the air power source withthe Air (A) line.2. Make sure the hydraulic reservoir isfull.3. Connect the hydraulic Pressure (P)and Tank (T) lin

Seite 69 - Trouble Shooting

158 Drawings100K-2GSR Gage Manifold100K-2GSR Gage Manifold

Seite 70

Drawings 1591 1 20275 Gage Manifold2 3 2047-2-2S 2MNPTX2FNPT Fitting 90 Drg Swivel3 1 2084-2S-3.4 Nipple, Hydraulic Plated4 1 H40F Hydraulic Q.D. Soc

Seite 71

160 Drawings031-24625 Reducer Gear Box031-24625 Reducer Gear Box

Seite 72

Drawings 161 ITEM QUANTITY PART NAME QTY PER UNIT1*2*3*4*5*6*7891011121

Seite 75

162 Drawings50224 WINCH ASSEMBLY

Seite 76 - 74 Trouble Shooting

Drawings 16350224 WINCH ASSEMBLY

Seite 77 - Trouble Shooting 75

164 Drawings0.+$:.-$:$66(0%/<,7(0123$57180%(5'(6&5,37,2147<0.67$1'$66(0%/

Seite 78 - 76 Trouble Shooting

Drawings 1650.+$:.-$:$66(0%/<,7(0123$57180%(5'(6&5,37,2147<0.67$1'$66(0%/

Seite 79 - Trouble Shooting 77

7. Center the Suspension Ring (SR)on the Lateral tilt screw (LTS).8. Use Raise (R) to raise the HawkJaw1'- 2' ft. off the rig floor.9. Use t

Seite 88 - 86 Drawings

174 Drawings0.+<'5231(80$7,&$66(0%/<

Seite 89 - Drawings 87

Drawings 1750.+<'5231(80$7,&$66(0%/<,7(0123$57180%(5'(6&5,37,2147< &21752/+286,1*$66(0%/<0.

Seite 90 - 88 Drawings

10. Disengage the Winch Clutch (C).Spool out enough line to anchor theWinch Cable Spring Shackle (S) to astructural point on the derrick.11. Anchor th

Seite 93 - Drawings 91

178 Drawings0.63,10$1,)2/'$66(0%/<

Seite 94 - 92 Drawings

Drawings 1790.63,10$1,)2/'$66(0%/<,7(0123$57180%(5'(6&5,37,21/2&$7,2147<+63,10$1,)2/'+6(48(1&(9$/9

Seite 101 - Drawings 99

1. Connect the air power source withthe Air (A) line.2. Make sure the hydraulic reservoir isfull.3. Connect the hydraulic Pressure (P)and Tank (T) lin

Seite 102 - 100 Drawings

186 Drawings0./()7&21752/+$1'/($66(0%/<,7(0123$57180%(5'(6&5,37,2147< :(/'0(

Seite 103 - Drawings 101

Drawings 1873257$3257%0.5,*+7&21752/+$1'/($66(0%/<,7(0123$57180%(5'(6&5,37,2147&l

Seite 104 - 102 Drawings

1A212345678M100K LEFT CONTROL HANDLE AIR CONNECTIONS1617131314192122202356798101112577139106114578-CIRCLE DENOTES "ITEM NUMBER"-BO

Seite 105 - Drawings 103

Drawings 1890./()7&21752/+$1'/($,5&211(&7,216,7(0123$57180%(5'(6&5,37,2147<$5('$,5+26(

Seite 106 - 104 Drawings

190 Drawings:,1&+2163,172548(:,1&+2))3257$3257$3257%&

Seite 107 - Drawings 105

Drawings 1910.5,*+7&21752/+$1'/($,5&211(&7,216,7(0123$57180%(5'(6&5,37,2147<$$66(0%/

Seite 108 - 106 Drawings

192 Drawings&21752/+$1'/(6,'(0./()7&21752/78%($66(0%/<+26(&2/256,=(3257%27+(1'65(&ap

Seite 109 - Drawings 107

Drawings 1930./()7&21752/78%($66(0%/<,7(0123$57180%(5'(6&5,37,2147< &211(&725&283/(5+$/)%/)

Seite 110 - 108 Drawings

194 Drawings&21752/+$1'/(6,'(0.5,*+7&21752/78%($66(0%/<+26(&2/256,=(3257%27+(1'65(&

Seite 111 - Drawings 109

Drawings 1950.5,*+7&21752/78%($66(0%/<,7(0123$57180%(5'(6&5,37,2147< &211(&725&283/(5+$/)$5(

Seite 113 - LEFT CONNECTOR

Adjusting the Wrenches1. Measure the tool joint with ODcalipers.2. Use the 1 1/4" wrench to adjust thePointer (P) on the Pipe stop index(PI) to t

Seite 114 - 112 Drawings

196 Drawings5,*+7&211(&7255&/()7&211(&725/&3257$3257%3257*5,3D*5,3D63,1',5D

Seite 115 - Drawings 113

Drawings 19772548(D 72548(E63,1D63,1E:,1&+D:,1&+E$,5$,5*5,3D-+2/'D*5,3D*5,3D5/D5/E7,/7E7,/

Seite 116 - 114 Drawings

198 Drawings0,'+22.',(+2/'(5$66(0%/<0,''/(

Seite 117 - Drawings 115

Drawings 1990,'+22.',(+2/'(5$66(0%/<0,''/(,7(0123$57180%(5'(6&5,37,2147&

Seite 118 - 116 Drawings

200 Drawings7%+22.',(+2/'(5$66(0%/<723%27720

Seite 119 - Drawings 117

Drawings 2017%+22.',(+2/'(5$66(0%/<723%27720,7(0123$57180%(5'(6&5,37,2147<

Seite 120 - 118 Drawings

202 Drawings723+((/',(+2/'(5$66(0%/<723

Seite 121 - Drawings 119

Drawings 203723+((/',(+2/'(5$66(0%/<723,7(0123$57180%(5'(6&5,37,2147<

Seite 122 - 25726 Chain Oiler Assembly

204 Drawings0,'+((/',(+2/'(5$66(0%/<0,''/(

Seite 123

Drawings 2050,'+((/',(+2/'(5$66(0%/<0,''/(,7(0123$57180%(5'(6&5,37

Seite 124 - 122 Drawings

Adjusting the Spinner1. Measure the drill pipe tube with ODcalipers.2. Remove the quick release pins(QR).3. Slide the whole Drive unit (D)forward or b

Seite 125 - Drawings 123

206 Drawings%27+((/',(+2/'(5$66(0%/<%27720

Seite 126 - 126 Drawings

Drawings 207%27+((/',(+2/'(5$66(0%/<%27720,7(0123$57180%(5'(6&5,37,2147<

Seite 128 - 128 Drawings

Drawings 209H52S-R/LH93S-G1H93S-G2H92S-G3H52S-TiltH82S-WinchV6APBCP-TorqV6ABT-SpinH6H6H6H6PRDM2H6H6H60SCRSCPSM1TCPTCRWOUTWINPTTFTBG3P G3RG2PG2RG1PG1R

Seite 129 - Drawings 129

210 DrawingsNotesNotes

Seite 130 - 130 Drawings

Drawings 211Maintenance ScheduleMaintenance ScheduleHAWK INDUSTRIES, INC.HAWKJAW® RECOMMENDED MAINTENANCE CHECKLISTHawkjaw S/N: _____________________

Seite 131 - Drawings 131

1. Stab the drill stand.2. Center the Suspension Ring (SR)on the Lateral tilt screw (LTS).3. Push and hold down Winch On(WOn) to move the HawkJaw onto

Seite 132 - 132 Drawings

7. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench (BW)hang straight and level when thedrill pipe is against the pipe stop.

Seite 133 - Drawings 133

1. Follow the steps on pages 17-21.2. Turn the Selector Switch (SS) toMake.3. Use the Red needle adjust (RNA)to rotate the Torque gauge redneedle (RN)

Seite 134 - 132 Drawings

Operation 231. Press in the Grip Hold (GH) button.2. Press and hold Spin (S) until thestand rotates down to the shoul

Seite 135 - Drawings 133

CHECKIf the Torque cylinder strokes out before thedesired torque is reached, the Torque gaugeneedle (TN) will fall off to approxi-mately

Seite 136 - 59R Roller Assembly, Winch

Operation 25Adjusting the Wrenches1. Measure the tool joint with ODcalipers.2. Use the 1 1/4" wrench to adjust th

Seite 137

Adjusting the Spinner1. Measure the drill pipe tube withOD calipers.2. Remove the quick release pins(QR).3. Slide the whole Drive unit (D)forward or b

Seite 138 - 136 Drawings

1. Center the Suspension Ring (SR)on the Lateral tilt screw (LTS).2. Push and hold down Winch On(WOn) to move the HawkJaw ontothe drill pipe connectio

Seite 139 - Drawings 137

Hawk’s design philosophy is simple: Design with the end user in mind. Make it tough, dependable and easy tomaintain.Hawk has designed the HawkJaw with

Seite 140 - 138 Drawings

6. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench (BW)hang straight and level when thedrill pipe is against the pipe stop.

Seite 141 - Drawings 139

1. Rotate the Selector Switch (SS)clockwise to the break position.2. Push in the Grip Hold (GH)button.3. Push and hold in the wrench Grip(G).4. Push a

Seite 142 - A11-LCH Multiplex Connector

Grease Once per TripTools RequiredGrease gunInitial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in the restposition on the derri

Seite 143

Grease Once per Week, MinimumWrench Hook1. Surface grease the hook thread (T)on the top wrench, middle wrench,and bottom wrench.2. Rotate the wrench

Seite 144 - A11-RCH Multiplex Connector

Wrench MaintenanceWrench Maintenance G232 Maintenance & RepairGrease Once per Week, MinimumTools RequiredGrease gunInitial Steps1. Make sure

Seite 145

Grease Once per Week, MinimumTools RequiredGrease gunInitial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in the restposition on

Seite 146 - 144 Drawings

Change Every 2 MonthsInitial Steps1. Depress the Red button (RB)located under the See-throughrubber weather cap (SC).2. Operate the HawkJaw.3. If the

Seite 147 - Drawings 145

Filter MaintenanceFilter MaintenanceCBSCGDWARNINGRunning the HawkJaw without Hawk approved air filters (Part # 061-J29,061-A22) voids the warranty and

Seite 148 - 146 Drawings

Tools Required3/4" wrench, See Drawings.INITIAL STEPS1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derr

Seite 149 - Drawings 147

Maintenance & Repair 37Changing the Heel DiesChanging the Heel DiesTools Required3/4" wrench, See Drawings.INITIAL STEPS1. Make su

Seite 150 - H25 Hydraulic Filter Assembly

Introduction 1Table of Contents 2Warranty 6Specification Sheet 7Ordering Instructions 8Installation 9Hanging Cable Location 9HawkJaw Location 9Hanging

Seite 151

7. Make sure the back and sides ofthe new Die are clean.8. Grease the back of the new Die.9. Insert the new Die into the DieHolder (DH) with the te

Seite 152 - H37S-2 Push Cylinder Assembly

Maintenance & Repair 39Changing the Heel DiesChanging the Heel DiesInitial Steps1. Make sure the HawkJaw is offthe drill pipe connectio

Seite 153

8. Replace the Top Die Retainer (DR).9. Insert the Heel Die Pin (P).10. Use the 3/4" wrench to replacethe Heel Die Roller Bolt (B) andLock Washer

Seite 154 - 152 Drawings

Maintenance & Repair 41Changing the Heel DiesChanging the Heel DiesTools Required3/4" wrench, See Drawings.Initial Steps1. Make sure

Seite 155 - Drawings 153

42 Maintenance & RepairChanging the Heel DiesChanging the Heel DiesPart NumbersPart Name Part #Lock Washer 999-810703Die R

Seite 156 - 154 Drawings

Maintenance & Repair 43NoticeSpinner chain lubrication must be doneduring normal operation of the Hawkjaw.Do not run the spinner when the

Seite 157 - Drawings 155

44 Maintenance & RepairSpinner MaintenanceSpinner MaintenanceGrease Once Per MonthTools RequiredGrease gun, 7/16” wrenchInitial Steps1. Make su

Seite 158 - 100K-2GSR Torque Manifold

Grease Once per MonthTools RequiredGrease gun Spinner Grip Cylinders1. Pump grease fittings SC1-SC4. Chain Drive Shaft Be

Seite 159

Grease Once per MonthTools RequiredGrease gun Spinner Mount Sliding Tube1. Pump grease fittings ST1-ST4. Spinner Mount Sliding Blo

Seite 160 - 100K-2GSR Gage Manifold

Grease Once per MonthLubricant Required85-90 weight gear oilSAE #AGMA5 Reducer Gear Box1. Make sure the gear box oil levelreaches the top pipe pl

Seite 161

Changing the Hook Dies 36Hook Dies 36Changing the Heel Dies 37Top Wrench Heel Die 37Middle Wrench Heel Die 39Bottom Wrench Heel Die 41Spinner Maintena

Seite 162 - 031-24625 Reducer Gear Box

Changing the Spinner ChainSTools Required7/8" wrench, 7/16" wrench, Hammer,Needle-Nose Pliers Initial Steps1. Make sur

Seite 163

Changing the Spinner ChainMaintenance & Repair 496. From the front of the unit, use theNeedle-nose pliers to remove theCotter pins (CP) in one o

Seite 164 - NotesNotes

Tools Required3/4" wrench Initial Steps1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the

Seite 165

Changing the Drive RollersMaintenance & Repair 512. Use the 3/4" wrench to removeall Bearing Cap Bolts (9).3. Remove the Bearing Caps (2)and

Seite 166 - 50224 WINCH ASSEMBLY

52 Maintenance & RepairChanging the Drive Rollers Sprocket BearingsTools RequiredFour 1/4"-20 x 1 1/2" Hex Tap SS(Part # 999-805867),

Seite 167

4. Use the 7/16" wrench to screw inthe Hex Tap screws into the foursmall threaded holes in the topof the Bearing Caps (2). As thescrews tighten,

Seite 168 - 0.+$:.-$:$66(0%/<

1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick. Torque Cylinder1. Press Grip Hold

Seite 169

6. Use the 1 1/8" wrench to slowlyloosen the Cap side Hoses(CH1), (CH2). Check for fluidflow. Bleed any pressure.Disconnect the Cap side Hoses(CH

Seite 170 - 166 Drawings

15. Use air pressure or manual forceto extend the new TorqueCylinder Rod to the length of theold Torque Cylinder Rod.16. Place the Bottom Trunion Moun

Seite 171 - Drawings 167

21. Use the 1" and 1 1/8" wrench toconnect the Rod side Hose (RH)and the Cap side Hoses (CH1),(CH2).22. Insert the Torque Cylinder RodPin (P

Seite 172 - 168 Drawings

100K-2GSR Left Control Handle Assembly 88100K-2GSR Right Control Handle Assembly 90100K-2GSR Winch Mount Assembly 92100K-2GSR Spinner Mount Assembly 9

Seite 173 - Drawings 169

58 Maintenance & RepairChanging the Grip CylinderTools RequiredTwo 11/16" wrenches, Two 1 1/2"wrenches Initial

Seite 174 - 170 Drawings

3. Use the Two 1 1/2" wrenches toremove the Grip Cylinder Capside Bolt (CB) and Flex LockNut.4. Use the 1 1/2" wrench to removethe Grip Cyli

Seite 175 - Drawings 171

Tools RequiredTwo 11/16" wrenches, Two 1 1/2"wrenches Initial Steps1. Make sure the HawkJaw is off thedrill pipe conn

Seite 176 - 172 Drawings

6. Place the new Grip Cylinderinto the Cap side Eye (CE) andRod side Eye (RE).7. Use the Two 1 1/2" wrenches toreplace the Grip Cylinder Capside

Seite 177 - Drawings 173

Initial Steps1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down the Hy

Seite 178 - 174 Drawings

3. Use the Two 1 1/2" wrenches toremove the Grip Cylinder Capside Bolt (CB) and Flex LockNut.4. Use the 1 1/2" wrench to removethe Grip Cyli

Seite 179 - Drawings 175

Initial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in therest position on the derrick.2. Use Raise (R

Seite 180 - 176 Drawings

Initial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in therest position on the derrick.2. Use Raise (R

Seite 181 - Drawings 177

Tools Required3/4" wrench, 3/16" Allen wrench Initial Steps1. Make sure the HawkJaw is offthe drill pipe connection

Seite 182 - 178 Drawings

Remedy•Replace the hose. See Drawings.•The Pressure and Tank lines are switched. Properlyconnect the Pressure and Tank lines. SeeOperation.•Make sure

Seite 183 - Drawings 179

Table of Contents 5M100K Top-Bottom Wrench Assembly 166M100K Middle Wrench Assembl

Seite 184 - 180 Drawings

68 Trouble ShootingTrouble ShootingProblemSpinner pops off the drill pipe tube when thespinner rotates the pipe.Spinner Drive Rollers touch when the

Seite 185 - Drawings 181

Trouble Shooting 69Trouble ShootingProblemSpinner begins to spin before the spinnerdoors close on the drill pipe tube. (Cont.)Spinner moves forwar

Seite 186 - 182 Drawings

70 Trouble ShootingTrouble ShootingProblemSpinner Drill pipe does not rotate downPerformance to the shoulder, or Spinnerperformance and speed not up

Seite 187 - Drawings 183

Trouble ShootingTrouble ShootingSee that they are securely tightened. A bad quickdisconnect can cause the Hawkjaw to mal-function.Replace the faulty c

Seite 188 - 184 Drawings

72 Trouble ShootingTrouble ShootingTrouble ShootingThere is a leak in the hydraulic system. Make sure the airsupply hose to the HawkJaw is disconne

Seite 189 - Drawings 185

Trouble ShootingTrouble ShootingThere is a leak in the hydraulic system. See TroubleShooting.Check to make sure the hydraulic power unit isproducing 2

Seite 190 - 186 Drawings

74 Trouble ShootingTrouble ShootingTrouble ShootingPush in the “E” stop button. Access the main hydraulicblock. See Maintenance & Repair & D

Seite 191 - Drawings 187

Trouble Shooting 75Trouble ShootingTrouble Shooting-pletely full of contaminants. If the red indicator button onthe hydraulic filter body pops up, c

Seite 192 - AIR CONNECTIONS

76 Trouble ShootingTrouble ShootingTrouble ShootingThe low torque warning poppet pin #061-30064 and#061-20238 poppet seat may have seal damage or th

Seite 193 - Drawings 189

Trouble Shooting 77NotesNotes

Seite 194 - 190 Drawings

Your Hawkjaw must be free of material and workmanship defects for a period of six months from the date ofdelivery. If any items fail because of a manu

Seite 195 - Drawings 191

100K-2GSR Full Hawkjaw Assembly100K-2GSR Full Hawkjaw Assembly78 Drawings

Seite 196 - 192 Drawings

Drawings 79100K-2GSR Full Hawkjaw Assembly100K-2GSR Full Hawkjaw Assembly1 1 100K-2GSR Top-Bottom Wrench Assembly See Explosion2 1 100K-2GSR Middle

Seite 197 - Drawings 193

80 Drawings100K-2GSR Top-Bottom Wrench Assembly80 Drawings100K-2GSR Top-Bottom Wrench Assembly100K-2GSR Top-Bottom Wrench Assembly

Seite 198 - 194 Drawings

Drawings 81100K-2GSR Top-Bottom Wrench AssemblyDrawings 81ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20145 Base Plate Assembly2 1 20084 Torque Cylind

Seite 199 - Drawings 195

82 Drawings.*650LGGOH:UHQFK$VVHPEO\ 

Seite 200 - 196 Drawings

Drawings 83.*650LGGOH:UHQFK$VVHPEO\,7(0123$57180%(5'(6&5,37,2147<$$-$:3/$7($66<0,''/(:5(1&+723

Seite 201 - Drawings 197

84 Drawings100K-2GSR Hydro-Pneumatic Assembly84 Drawings100K-2GSR Hydro-Pneumatic Assembly100K-2GSR Hydro-Pneumatic Assembly

Seite 202 - 198 Drawings

Drawings 85100K-2GSR Hydro-Pneumatic AssemblyDrawings 85ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 100K-2GSR Hydraulic Connections (J1A-A) See Explos

Seite 203 - Drawings 199

86 Drawings100K-2GSR HangerAssembly86 Drawings100K-2GSR Hanger Assembly100K-2GSR Hanger Assembly

Seite 204 - 723%27720

Drawings 87100K-2GSR HangerAssemblyDrawings 87ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20147 Hanger Assembly2 1 20151 Spindle Block3 1 20267 Hose M

Seite 205

Specification SheetSpecification Sheet Specification Sheet 7DEPTH: 58 in.WIDTH: 50 in.HEIGHT: 100 in.PERFORMANCEAND POWER REQ

Seite 206 - 723

88 Drawings100K-2GSR Left Control Handle Assembly100K-2GSR Left Control Handle Assembly

Seite 207 - 723

Drawings 89100K-2GSR Left Control Handle Assembly100K-2GSR Left Control Handle Assembly ITEM NO. QUANTITY PART NO./ DESCRIPT

Seite 208 - 204 Drawings

90 Drawings100K-2GSR Right Control Handle Assembly100K-2GSR Right Control Handle Assembly

Seite 209 - Drawings 205

Drawings 91 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 70101 Right Control Hand

Seite 210 - 206 Drawings

92 Drawings100K-2GSR Winch Mount Assembly100K-2GSR Winch Mount Assembly

Seite 211 - Drawings 207

Drawings 93 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 20223 Winch Mount Assemb

Seite 212 - 208 Drawings

94 Drawings100K-2GSR Spinner Mount Assembly100K-2GSR Spinner Mount Assembly

Seite 213 - Drawings 209

Drawings 95 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 20094A Spinner Mount Ass

Seite 214

96 Drawings100K-2GSR Stand Assembly100K-2GSR Stand Assembly

Seite 215 - Maintenance Schedule

Drawings 97 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 20075A Stand Assembly2 1

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