Hawk-industries Hawkjaw Sr. Manual 100K-2GSR Serial Numbers 101 to Bedienungsanleitung

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Introduction
Warranty
Drawings
Operation
Installation
Specification
Sheet
Table of
Contents
Ordering
Instructions
Maintenance
& Repair
Trouble
Shooting
HAWKJAW
OPERATION, MAINTENANCE
AND
SERVICE MANUAL
MODEL 100K-2GSR
HAWK INDUSTRIES, INC.
1245 East 23rd Street
Long Beach, CA 9080
Phone: 562-424-0709
Fax: 562-490-9959
www.hawkindustries.com
Serial # 128-130
Serial # 101-120
Seitenansicht 0
1 2 3 4 5 6 ... 164 165

Inhaltsverzeichnis

Seite 1 - MODEL 100K-2GSR

IntroductionWarrantyDrawingsOperationInstallationSpecificationSheetTable ofContentsOrderingInstructionsMaintenance& RepairTroubleShootingHAWKJAWOP

Seite 2 - Introduction

1. 5/8" diameter steel cable.2. Appropriate hanging cable hardwarefor 5/8" diameter steel cable.3. Enough cable length to suspend theHanger

Seite 3 - Table of Contents

100K-2GSR Pipe Stop Assembly100 Drawings

Seite 4

100K-2GSR Pipe Stop AssemblyDrawings 101ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20066 Pointer2 1 20060 Adjust Clevis3 1 20050 Linkage, Stop Assembl

Seite 5

100K-2GSR Hydraulic Connections102 Drawings

Seite 6 - Warranty

100K-2GSR Hydraulic ConnectionsDrawings 103ITEM QTY. PART NO./DESC PORT/DESC. HOS E DESTINATION1 1 100K-2GSR Main Manifold Assembly (J1A-A)2 1 HOS-12_

Seite 7 - Specification Sheet

100K-2GSR Spin Manifold Assembly104 Drawings

Seite 8 - Ordering Instructions

100K-2GSR Spin Manifold AssemblyDrawings 105ITEM QTY. PART NO./DESC PORT/DESC. HOSE DESTINATION1 1 H38 Spin Manifold2 1 H35 Sequence Valve V23 1 H34 C

Seite 9 - HawkJaw Location

100K-2GSR Raise/Lower Cylinder Assembly106 Drawings

Seite 10 - Hanging Cable Requirements

100K-2GSR Raise/Lower Cylinder AssemblyDrawings 107*NOTE:THESE PARTS AVAILABLE ONLY IN KIT #H20S-RKITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 2572-9 B

Seite 11 - Hydraulic Requirements

100K-2GSR Main Manifold Assembly108 Drawings

Seite 12 - Air Requirements

100K-2GSR Main Manifold AssemblyDrawings 109VALVE ADJUSTMENTFUNCTION PORT PRESSURE/ADJUSTMENTRAISE/LOWER CYL R/LFlow Cntrl. Valve (H6); Screw in for F

Seite 13 - Installation

1. Pressure compensated pump set topressure compensate at 2500 psi.2. Minimum volume of 20 gpm. 35 gpm fortop performance.3. 1" minimum Pressure

Seite 14 - Winch Hook - Up

100K-2GSR Main Manifold Air Connections110 Drawings

Seite 15

100K-2GSR Main Manifold Air ConnectionsDrawings 111DUPLICATE PORT DESCRIPTION COLOR SIZEA AIR SUPPLY BLACK 3/16B AIR SUPPLY TORQUE YELLOW 5/32C AIR SU

Seite 16

100K-2GSR Left Control Handle Air Connections112 Drawings

Seite 17 - Start-up Procedure

100K-2GSR Left Control Handle Air ConnectionsDrawings 113ITEM NO. QTY.THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 A15 Air Manifold2 16 A40-5 Red Air

Seite 18 - Adjust for Make Up

100K-2GSR Right Control Handle Air Connections114 Drawings

Seite 19

100K-2GSR Right Control Handle Air ConnectionsDrawings 115ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 A15 Air Manifold2 1 A40-1 Yellow Air Hose3 1 A40-

Seite 20 - Position for Make Up

100K-2GSR Torque Cylinder Assembly116 Drawings

Seite 21 - Position for Make Up (cont.)

100K-2GSR Torque Cylinder AssemblyDrawings 117ITEM NO. QTY. PART NO./ DESCRIPTION COMMENTS1 1 4H080 Tube Assembly4 1 20259 Torque Cylinder Guard5 1 20

Seite 22 - Setting Make Up Torque

100K-2GSR Left Control Tube Assy Air Conn118 Drawings

Seite 23 - Operation

ITEM NO. QTY.THIS ASSY PART NO./DESCRIPTION COMMENTS1 1 A11-1LCH Multiplex Connector Assembly See Explos. Drw.2 1 A11-LCH Multiplex Connector Assembly

Seite 24 - Low Torque Warning Test

Air Requirements1. Clean, dry air at 100 psi @ a negligiblevolume.2. On-board auto-dump air filter (Part #061-A22). Initial on-board filter (OF)suppl

Seite 25 - Adjust for Break Out

100K-2GSR Right Control Tube Assy Air Conn120 Drawings

Seite 26

100K-2GSR Right Control Tube Assy Air ConnITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 A11-RT_Right Control Tube Assembly See Explosion2 1 A11-RCH Multi

Seite 27 - Position for Break Out

25726 Chain Oiler Assembly122 Drawings

Seite 28

25726 Chain Oiler AssemblyITEM NO. QTY.THIS ASSY PART NO./ DESCRIPTION COMMENTS3 1 2083-4-45 1-4 NPT ADAPTER4 1 11432-SSP Body, SST, Polished5 1 853

Seite 29 - Break Out

20209-BOT Heel Die Holder Assembly, Bottom124 Drawings

Seite 30 - Wrench Maintenance

20209-BOT Heel Die Holder Assembly, BottomDrawings 125ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20192-1B Die Holder, Heel Side2 2 810703_1.2 Lock W a

Seite 31

20209-MID Heel Die Holder Assembly, Middle126 Drawings

Seite 32

20209-MID Heel Die Holder Assembly, MiddleDrawings 127ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20192-1B Die Holder, Heel Side2 1 20210 Roller Assemb

Seite 33

20209-TOP Heel Die Holder Assembly, Top128 Drawings

Seite 34 - Filter Maintenance

20209-TOP Heel Die Holder Assembly, TopITEM NO. QTY.THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 20192-1B Die Holder, Heel Side2 2 20210 Roller Assembl

Seite 35

Raise/Lower Cylinder Hook - UpInstallation13Installation1. Use the Raise/Lower cylinder Cap sideBolt (B) to connect the HawkJawSuspension Ring (SR) to

Seite 36 - Changing the Hook Dies

20211-MID Hook Die Holder Assembly, Middle130 Drawings

Seite 37 - Changing the Heel Dies

20211-MID Hook Die Holder Assembly, MiddleDrawings 131ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20192B Die Holder, Hook Side2 1 20194 Die3 4 806246_1

Seite 38

20211-TB Hook Die Holder Assembly, Middle132 Drawings

Seite 39

20211-TB Hook Die Holder Assembly, MiddleITEM NO. QTY./THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 20192B Die Holder, Hook Side2 1 1103K2 Grease Fitti

Seite 40

CYL25-AS Top, -BS Bottom Spinner Grip Cyl134 Drawings

Seite 41

CYL25-AS Top, -BS Bottom Spinner Grip CylDrawings 135ITEM NO. QTY.THIS ASSY PART NO./DESCRIPTION COMMENTS1 1 2560-AS.BS Barrel, Spinner Grip AS-Top/BS

Seite 42

59R Roller Assembly, Winch136 Drawings

Seite 43 - Spinner Maintenance

59R Roller Assembly, WinchDrawings 137ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 H59R-1 Roller Body2 2 H59R-2B Roller, Long w Bushing3 2 H59R-2A Rolle

Seite 44

A11-1LCH Multiplex Connector Assembly138 Drawings

Seite 45

A11-1LCH Multiplex Connector AssemblyDrawings 139ITEM NO. QTY./THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.16 x .50lg.

Seite 46

Winch Hook - Up14 Installation1. Connect the air power sourcewith the Air (A) line.2. Make sure the hydraulicreservoir is full.3. Connect the hydrauli

Seite 47

A11-2RCH Multiplex Connector Assembly140 Drawings

Seite 48 - Changing the Spinner Chain

A11-2RCH Multiplex Connector AssemblyDrawings 141ITEM NO. QTY.THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.16 x .50lg. R

Seite 49

A11-LCH Multiplex Connector142 Drawings

Seite 50 - Changing the Drive Rollers

A11-LCH Multiplex ConnectorDrawings 143ITEM NO. QTY./THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.16 x .50lg. Roll Pin3

Seite 51

A11-RCH Multiplex Connector144 Drawings

Seite 52 - Drive Roller Sprocket Bear

A11-RCH Multiplex ConnectorDrawings 145ITEM NO. QTY.THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.16 x .50lg. Roll Pin3

Seite 53 - & Repair

A22 On Board Air Filter Assembly146 Drawings

Seite 54 - Changing the Torque Cylinder

A22 On Board Air Filter AssemblyDrawings 147ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 A22 Top Cover, Air Filter Not Spare part2 1 A22 Base Top, Air F

Seite 55

H18S Grip Tilt Cylinder Assembly148 Drawings

Seite 56

H18S Grip Tilt Cylinder AssemblyDrawings 149ITEM NO. QTY./THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 H18S-3 Barrel Assembly2 1 H18S-5 Seal Retainer3

Seite 57

Winch Hook - UpInstallation15Installation7. Center the Suspension Ring(SR) on the Lateral tilt screw(LTS).8. Use Raise (R) to raise theHawkJaw 1'

Seite 58 - Changing the Grip Cylinders

H25 Hydraulic Filter Assembly150 Drawings

Seite 59

H25 Hydraulic Filter AssemblyDrawings 151ITEM QTY. PART NO./DESC PORT/DESC. HOSE DESTINATION1 1 Hydraulic Filter Body2 1 H25RC Indicator Fitting3 1 H2

Seite 60

H37S-2 Push Cylinder Assembly152Drawings

Seite 61

H37S-2 Push Cylinder AssemblyDrawings 153ITEM QTY. PART NO./ DESCRIPTION COMMENTS1 1 2006-10 Barrel2 1 2006-12 Seal Retainer3 1 2006-11 Rod4 1 2006-13

Seite 62

100K-2GSR Hydraulic Pipe Clamp154 Drawings

Seite 63

155Drawings100K-2GSR Hydraulic Pipe ClampITEM QTY. PART NO./DESCRIPTION DESTINATION COMMENTS1 1 20045A-10 Mount Plate Wldmnt2 1 20045A-15 Stepped Hook

Seite 64 - Main Block Fittings and

100K-2GSR H18 Top Grip Cylinder156 Drawings

Seite 65 - Air Logic System and Main

100K-2GSR H18 Top Grip Cylinder157DrawingsITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 4E550A Grip Cylinder Tube2 1 5A223A Rod3 1 74005 Rod Head4 1 7338

Seite 66 - HawkJaw Parts

100K-2GSR Torque Manifold158 Drawings

Seite 67 - Trouble Shooting

100K-2GSR Torque ManifoldITEM QTY. PART NO./DESC PORT/DESC. HOSE DESTINATION1 1 20222 Torque Control Block, Modification2 1 J55A Torque Control Valve

Seite 68

Winch Hook - Up16 Installation10. Disengage the Winch Clutch (C).Spool out enough line to anchorthe Winch Cable Spring Shackle(S) to a structural poin

Seite 69

100K-2GSR Gage Manifold160 Drawings

Seite 70

100K-2GSR Gage ManifoldITEM QTY. PART NO./DESC. HOSE DESTINATION COMMENTS1 1 20275 Gage Manifold2 3 2047-2-2S 2MNPTX2FNPT Fitting 90 Drg Swivel3 1 208

Seite 71

100K-2GSR Winch Assembly162 Drawings

Seite 72

100K-2GSR Winch AssemblyITEM QTY. PART NO./DESCRIPTION COMMENTS2 1 061-W 202-2-25 Worm Shaft3 1 061-W 203-2-25 Bronze Gear4 1 061-W 204 Drum6 1 061-W

Seite 73

164 DrawingsNotes

Seite 74

HAWKJAW® RECOMMENDED MAINTENANCE CHECKLISTHawkjaw S/N: Rig Name:______________________Maintenance Check Date:Pipe Size: HAWK INDUSTRIES,

Seite 75

Start-up Procedure1. Connect the air power sourcewith the Air (A) line.2. Make sure the hydraulicreservoir is full.3. Make sure the hydraulicPressure

Seite 76

Adjust for Make Up1. Measure the tool joint with ODcalipers.2. Use the 1 1/4" wrench to adjustthe Pointer (P) on the Pipe stopindex (PI) to the O

Seite 77 - Troubleshooting 77

Adjust for Make UpOperation19Operation1. Measure the drill pipe tube withOD calipers.2. Remove the quick release pins(QR).3. Slide the whole Drive uni

Seite 78 - 78 Drawings

IntroductionHawk's design philosophy is simple: Design with the end user in mind. Make it tough,dependable and easy to maintain.Hawk has design

Seite 79 - Drawings 79

Position for Make Up1. Stab the drill stand.2. Center the Suspension Ring(SR) on the Lateral tilt screw(LTS).3. Push and hold down Winch On(WOn) to mo

Seite 80 - 80 Drawings

Position for Make Up (cont.)7. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench(BW) hang straight and levelwhen the drill pi

Seite 81 - Drawings 81

Setting Make Up Torque1. Follow the steps on pages 17-21.2. Turn the Selector Switch (SS) toMake.3. Use the Red needle adjust (RNA)to rotate the Torqu

Seite 82 - 82 Drawings

Make Up1. Press in the Grip Hold (GH)button.2. Press and hold Spin (S) until thestand rotates down to theshoulder.3. Release Spin (S).4. Push in and h

Seite 83 - Drawings 83

Operation24Low Torque Warning TestTest#1: Hawk strongly recom-mends testing the Low TorqueWarning System on every trip. Ifthis test procedure is not

Seite 84 - 84 Drawings

Adjust for Break Out1. Measure the tool joint with ODcalipers.2. Use the 1 1/4" wrench to adjustthe Pointer (P) on the Pipe stopindex (PI) to the

Seite 85 - Drawings 85

Operation26Adjust for Break OutAdjusting the SpinnerQR1. Loosen the four spinner slide assembly bolts(SAB).2. Re-adjust the spinner slide assembly (

Seite 86 - 100K-2GSR HangerAssembly

Position for Break Out1. Center the Suspension Ring(SR) on the Lateral tilt screw(LTS).2. Push and hold down Winch On(WOn) to move the HawkJawonto the

Seite 87

KOperation28Position for Break Out6. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench (BW)hang straight and level when thedr

Seite 88 - 88 Drawings

Break OutTOperation29Operation1. Rotate the Selector Switch (SS)clockwise to the break position.2. Push in the Grip Hold (GH)button.3. Push and hold i

Seite 89 - Drawings 89

Table ofContentsTable of Contents3Table of ContentsIntroduction 2Table of Contents 3Warranty 6Specification Sheet 7Ordering Instructions 8Installation

Seite 90 - 90 Drawings

30 Maintenance & Repair1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down the Hydraulicp

Seite 91 - Drawings 91

Wrench Maintenance1. Surface grease the hook thread(T) on the top wrench, middlewrench, and bottom wrench.2. Rotate the wrench nut (N) onthe top wrenc

Seite 92 - 100K-2GSR Winch MountAssembly

32 Maintenance & RepairWrench MaintenanceTools RequiredGrease gun1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position

Seite 93

Wrench MaintenanceTools Required1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down the Hydra

Seite 94 - 94 Drawings

34 Maintenance & RepairFilter MaintenanceChange Every 2 MonthsInitial Steps1. Depress the Red button (RB)located under the See-throughrubber weath

Seite 95 - Drawings 95

Filter Maintenance1. Disconnect the Air power supply.2. Bleed Air Pressure.Change Every 2 MonthsInitial Steps1. Remove the two right Corner bolts(CB).

Seite 96 - 100K-2GSR Stand Assembly

36 Maintenance & RepairChanging the Hook DiesTools Required3/4" wrench, See Drawings.1. Make sure the HawkJaw is offthe drill pipe connection

Seite 97

Changing the Heel DiesTools Required3/4" wrench, See Drawings.1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on

Seite 98 - 98 Drawings

38 Maintenance & RepairChanging the Heel Dies7. Make sure the back and sides ofthe new Die are clean.8. Grease the back of the new Die.9. Insert t

Seite 99 - Drawings 99

Changing the Heel Dies1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down the Hydraulicpower

Seite 100 - 100K-2GSR Pipe Stop Assembly

Table of Contents4Table of ContentsChanging the Hook Dies 36Hook Dies 36Changing the Heel Dies 37Top Wrench Heel Die 37Middle Wrench Heel Die 39Bottom

Seite 101

40 Maintenance & RepairChanging the Heel Dies8. Replace the Top Die Retainer(DR).9. Insert the Heel Die Pin (P).10. Use the 3/4" wrench to re

Seite 102 - 102 Drawings

Changing the Heel Dies3/4" wrench, See Drawings.Tools Required1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on

Seite 103 - Drawings 103

42 Maintenance & RepairChanging the Heel Dies6. Grease the back of the new Die.7. Insert the new Die into the DieHolder (DH) with the teeth ofthe

Seite 104 - 104 Drawings

Spinner MaintenanceMaintenance & Repair 43Maintenance& Repair1. Pull the Hawkjaw onto the pipe.2. Press in the Grip Hold (GH)button.3. Press a

Seite 105 - Drawings 105

44 Maintenance & RepairSpinner Maintenance1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut

Seite 106 - 106 Drawings

Spinner MaintenanceGrease Once per MonthSpinner Grip Cylinders1. Pump grease fittings SC1-SC4.Tools RequiredGrease gunSC4SC3SC1 SC2CB11. Pump grease f

Seite 107 - Drawings 107

46 Maintenance & RepairSpinner Mount Sliding Tube1. Pump grease fittings ST1-ST4.Tools RequiredGrease gunGrease Once per MonthSpinner MaintenanceS

Seite 108 - 108 Drawings

Spinner MaintenanceCheck Oil Level Once per MonthLubricant Required85-90 weight gear oilSAE #AGMA5Reducer Gear Box1. Make sure the gear box oil levelr

Seite 109 - VALVE ADJUSTMENT

48 Maintenance & RepairChanging the Spinner ChainTools Required7/8" wrench, 7/16" wrench, Hammer,Needle-Nose Pliers1. Make sure the Hawk

Seite 110 - 110 Drawings

Changing the Spinner Chain6. From the front of the unit, use theNeedle-nose pliers to remove theCotter pins (CP) in one of theChain links.7. Use the h

Seite 111 - Drawings 111

Table ofContentsTable of Contents5Table of Contents100K-2GJR Left Control Handle Assembly 88100K-2GJR Right Control Handle Assembly 90100K-2GJR Winch

Seite 112 - 112 Drawings

50 Maintenance & RepairChanging the Drive RollersTools RequiredInitial Steps3/4" wrench1. Make sure the HawkJaw is off thedrill pipe connecti

Seite 113 - Drawings 113

2. Use the 3/4" wrench to removeall Bearing Cap Bolts (9).3. Remove the Bearing Caps (2)and Bearing Seals (3).4. Slide out the Drive RollerSprock

Seite 114 - 114 Drawings

52 Maintenance & RepairChanging the Drive Roller Sprocket BearingsTools RequiredFour 1/4"-20 x 1 1/2" Hex Tap SS(Part # 999-805867), 7/1

Seite 115 - Drawings 115

4. Use the 7/16" wrench to screw inthe Hex Tap screws into the foursmall threaded holes in the topof the Bearing Caps (2). As thescrews tighten,

Seite 116 - 116 Drawings

54 Maintenance & RepairChanging the Torque Cylinder1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick

Seite 117 - Drawings 117

6. Use the 1 1/8" wrench to slowlyloosen the Cap side Hoses(CH1), (CH2). Check for fluidflow. Bleed any pressure.Disconnect the Cap side Hoses(

Seite 118 - 118 Drawings

56 Maintenance & RepairChanging the Torque Cylinder15. Use air pressure or manual forceto extend the new TorqueCylinder Rod to the length of theol

Seite 119 - Drawings 119

Changing the Torque Cylinder21. Use the 1" and 1 1/8" wrench toconnect the Rod side Hose (RH)and the Cap side Hoses (CH1),(CH2).22. Insert t

Seite 120 - 120 Drawings

58 Maintenance & RepairTools RequiredTwo 11/16" wrenches, Two 1 1/2"wrenchesChanging the Grip CylindersECH RH1. Make sure the HawkJaw is

Seite 121 - Drawings 121

Changing the Grip CylindersPart Name Part #Grip Cylinder Cap Bolt (CB) 999-806628Flex Lock Nut 999-806594-500Grip Cylinder Rod Bolt (RB) 061-20270Cott

Seite 122 - 25726 Chain Oiler Assembly

Warranty6 WarrantyHAWKJAW 100K-2GSRSTANDARD WARRANTY AND FIELD SERVICEYour Hawkjaw must be free of material and workmanship defects for a period of si

Seite 123

60 Maintenance & RepairTools RequiredTwo 11/16" wrenches, Two 1 1/2"wrenchesChanging the Grip Cylinders1. Make sure the HawkJaw is off t

Seite 124 - 124 Drawings

Changing the Grip Cylinders6. Place the new Grip Cylinderinto the Cap side Eye (CE) andRod side Eye (RE).7. Use the Two 1 1/2" wrenches toreplace

Seite 125 - Drawings 125

62 Maintenance & RepairChanging the Grip CylindersInitial StepsBottom Grip Cylinder1. Use the Two 11/16" wrenches toslowly loosen the Rod sid

Seite 126 - 126 Drawings

Changing the Grip Cylinders3. Use the Two 1 1/2" wrenches toremove the Grip Cylinder Capside Bolt (CB) and Flex LockNut.4. Use the 1 1/2" wr

Seite 127 - Drawings 127

64 Maintenance & RepairMain Hydraulic Block Fitting and Hose AccessInitial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in th

Seite 128 - 128 Drawings

Initial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in therest position on the derrick.2. Use Raise (R) to raise theHawkJaw 3&qu

Seite 129 - Drawings 129

66 Maintenance & RepairSpinner Motor Sequence Valve AccessCSInitial Steps1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest p

Seite 130 - 130 Drawings

Trouble ShootingProblem Remedy Replace the hose. See Drawings. The Pressure and Tank lines are switched. Properlyconnect the Pressure and Tank lin

Seite 131 - Drawings 131

Trouble Shooting The spinner is adjusted too small for the drill pipetube. Adjust the spinner to the correct pipe size.See Operation. Adjust the sp

Seite 132 - 132 Drawings

Trouble ShootingTroubleShootingTroubleshooting 69Spinner begins to spin before the spinnerdoors close on the drill pipe tube. (Cont.)Spinner moves for

Seite 133 - Drawings 133

Specification SheetSpecificationSheetPERFORMANCEAND POWER REQUIREMENTSDIMENSIONSDEPTH: 58 in.WIDTH: 50 in.HEIGHT: 100 in.TORQUE: 100,000 ft. lbs.MAXIM

Seite 134 - 134 Drawings

Trouble Shooting70 TroubleshootingSpinnerPerformanceDrill pipe does not rotate downto the shoulder, or Spinnerperformance and speed not upto par. (con

Seite 135 - Drawings 135

Trouble ShootingTroubleShootingHawkJaw performance and speed notup to par. to see that they are securely tightened. A bad quickdisconnect can cause

Seite 136 - 59R Roller Assembly, Winch

Trouble ShootingHawkJaw performance and speed not up topar.While in make-up mode, a desired torquesetting cannot be achieved or the torquecontrol valv

Seite 137

Trouble ShootingHydraulic fluid heats up.The Raise/Lower Cylinder moves slower thanusual, or the HawkJaw sinks while it hangs. There is a leak in the

Seite 138 - 138 Drawings

74 TroubleshootingTrouble Shooting Push in the "E" stop button. Access the mainhydraulic block. See Maintenance & Repair &Drawing

Seite 139 - Drawings 139

TroubleShootingTrouble Shootingpletely full of contaminants. If the red indicatorbutton on the hydraulic filter body pops up, changethe filter element

Seite 140 - 140 Drawings

Trouble Shooting The low torque warning poppet pin #061-30064 and#061-20238 poppet seat may have seal damage or thebellville springs #061-022S need r

Seite 141 - Drawings 141

Troubleshooting 77Notes

Seite 142 - A11-LCH Multiplex Connector

100K-2GSR Full Hawkjaw Assembly78 Drawings

Seite 143

Drawings 79100K-2GSR Full Hawkjaw AssemblyITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 100K-2GSR-12 Top-Bottom W rench Assembly See Explosion2 1 100K-2G

Seite 144 - A11-RCH Multiplex Connector

Ordering InstructionsAll parts must be ordered by giving the quantity needed, the full part number as listed in thismanual under Part #, the unit seri

Seite 145

100K-2GSR Top-Bottom Wrench Assembly80 Drawings

Seite 146 - 146 Drawings

100K-2GSR Top-Bottom Wrench AssemblyDrawings 81ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20145 Base Plate Assembly2 1 20084 Torque Cylinder Bracket,

Seite 147 - Drawings 147

100K-2GSR Midde Wrench Assembly82 Drawings

Seite 148 - 148 Drawings

100K-2GSR Middle Wrench AssemblyDrawings 83ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20008 Base Plate, Moving Assembly, W elded2 2 20016A Linkage, Sp

Seite 149 - Drawings 149

100K-2GSR Hydro-Pneumatic Assembly84 Drawings

Seite 150 - H25 Hydraulic Filter Assembly

100K-2GSR Hydro-Pneumatic AssemblyDrawings 85ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 100K-2GSR Hydraulic Connections (J1A-A) See Explosion2 1 20169

Seite 151

100K-2GSR HangerAssembly86 Drawings

Seite 152 - H37S-2 Push Cylinder Assembly

100K-2GSR HangerAssemblyDrawings 87ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20147 Hanger Assembly2 1 20151 Spindle Block3 1 20267 Hose Mount, 2GSR A

Seite 153

100K-2GSR Left Control Handle Assembly88 Drawings

Seite 154 - 154 Drawings

100K-2GSR Left Control Handle AssemblyDrawings 89ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 70100 Left Control Handle Assembly2 1 70103 Left Control P

Seite 155 - 155Drawings

Hanging Cable Location1. Anchor the hanging cable to a point asclose to the derrick crown as possible.The longer the hanging cable, the easierthe Hawk

Seite 156 - 156 Drawings

100K-2GSR Right Control Handle Assembly90 Drawings

Seite 157 - 157Drawings

100K-2GSR Right Control Handle AssemblyDrawings 91ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 70101 Right Control Handle Assembly2 1 70105 Right Contro

Seite 158 - 100K-2GSR Torque Manifold

100K-2GSR Winch MountAssembly92 Drawings

Seite 159 - 159Drawings

100K-2GSR Winch MountAssemblyDrawings 93ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20223 W inch Mount Assembly2 1 H59 W inch Assembly, Manual3 1 59R R

Seite 160 - 100K-2GSR Gage Manifold

100K-2GSR Spinner MountAssembly94 Drawings

Seite 161 - 161Drawings

100K-2GSR Spinner MountAssemblyDrawings 95ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20094A Spinner Mount Assembly2 1 HA-032596A Spring3 1 20118 Slide

Seite 162 - 100K-2GSR Winch Assembly

100K-2GSR Stand Assembly96 Drawings

Seite 163

100K-2GSR Stand AssemblyDrawings 97ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20075A Stand Assembly2 1 806542-1_3.4-16 x 4.50 Hex Bolt3 2 91074A036 Lo

Seite 164 - 164 Drawings

100K-2GSR Hawkjaw Spinner Assembly98 Drawings

Seite 165 - 165Drawings

100K-2GSR Hawkjaw Spinner AssemblyDrawings 99ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 25710-SR Case Assembly, Stationary2 4 95601A435 Fiber Washer3

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