Hawk-industries Hawkjaw Jr. Manual 65K-ALS Serial Numbers 4 to 9 Bedienungsanleitung

HAWK INDUSTRIES, INC.1245 East 23rd StreetLong Beach, CA 90806Phone: 562-424-0709Fax: 562-490-9959OPERATION, MAINTENANCE ANDSERVICE MANUALMODEL 65K-AL

1. 5/8" diameter steel cable.2. Appropriate hanging cable hardware for 5/8" diameter steel cable.3. Enough cable length to suspend the Hange

Spinner Grip Cylinder30spncyl11/95100 Drawings

Part Name QuantityPer UnitItemPart #Spinner Grip CylinderDrawings1*2345*6*789*10*11*1213031-70017031-10022031-58063031-4A8090A031-4A735A031-10041031-1

Raise/Lower Cylinder30rlcyl11/95102 Drawings

QuantityPer Unit12345*67*8*9*10*11121314*15161718061-HPI1061-HPI2061-HPI3061-HPI4061-HPI5061-HPI6061-HPI7061-HPI8061-HPI9061-HPI10061-HPI11061-HPI1206

Torque and Spin Hydraulic Valve Assembly7482ts11/95104 Drawings

111182111111Hyd. Relief Assy.Needle Valve Assy.Torque ValveSpin Valve PTC Elbow FittingSeal KitNeedle ValveNeedle Valve BlockRelief ValveRelief Valve

Notes106 Drawings

Notes

Grip, Raise/Lower Hydraulic Valve Assembly7482grl11/95108 Drawings

Part Name QuantityPer UnitItemPart #Grip, Raise/Lower Hydraulic Valve AssemblyDrawingsGrip ValveGrip ValveGrip ValveRaise/Lower Valve PTC Straight Fit

Hydraulic RequirementsInstallation1. Pressure compensated pump set to pressure compensate at 2600 psi.2. Minimum volume of 20 gpm. 35 gpm for top per

Air Pilot Assembly30pilota11/95110 Drawings

Part Name QuantityPer UnitItemPart #Air Pilot AssemblyDrawings12345677777777061-A25061-A26061-A27061-A28061-A29061-A10F061-A40-3061-A40-7061-A40-6061-

Left Control Handle Air Schematic30lchscm1/97112 Drawings

12345678888888910111213061-A30061-A31061-A32061-A3061-A34061-A35061-A28061-A40-1061-A40-2061-A40-3061-A40-4061-A40-5061-A40-6061-A40-7061-A36061-A2506

Right Control Handle Air Schematic30rchscm11/95114 Drawings

11281047510'10'10'10'10'15'112345678888889061-A20061-A21061-A15061-A25061-A36061-A27061-A28061-A40-3061-A40-7061-A40-406

Hydraulic Fittings and Hoses30plumb11/97116 Drawings

Spinner Shift Valve Port ASpinner Shift Valve Port BBottom Spin Cyl. Rod SideBottom Spin Cyl. Cap SideSpin Block Port SP4Top Spin Cyl. Rod SideSpin Bl

Left Control Handle Assembly30lchas11/97118 Drawings

123456789101112131415161718192223061-30077-L061-30081 1061-A50L061-A52L061-A54l061-A41L061-30081-1999-806004061-91074A031061-A30061-A32061-A3061-A3406

Air Requirements1. Clean, dry air at 100 psi @ a negligible volume.2. On board auto-dump air filter (AF) (part# 061-A22), located on board the rear of

Right Control Handle Assembly30rchas11/97120 Drawings

123456789101112131415161718192023061-30077-R061-30081-1061-A51R061-A53R061-A55R061-A41R061-30081- 2061-J55J061-J55A061-J55B061-91074A031999-806004999-

Left Conduit Assembly30lcond11/95122 Drawings

111111123456061-A40-1061-A40-2061-A40-3061-A40-4061-A40-5061-A40-6061-A40-7061-A52L061-90130A029061-A41L061-A27061-A54LYellow Air HoseOrange Air HoseB

Right Conduit Assembly30rcond11/95124 Drawings

11111123456061-A40-3061-A40-5061-A40-7061-A40-2061-A40-4061-A40-8061-A53R061-90130A029061-A41R061-A27061-A55RBlue Air HoseRed Air HoseGreen Air HoseOr

Stand Assembly30stand11/97126 Drawings

1233A4567899A10111213141516171819061-A41L061-A41R061-A55R061-A54L999-806541061-91074A036061-30025-1061-30025-2061-30025061-A53R061-A52L061-90130A02999

Notes128 Drawings

Part Name QuantityPer UnitItemPart #Spinner ManifoldDrawings123061-SV1061-SV2061-SV3Sequence ValveSpinner Needle ValveDifferential Valve111129Drawings

Raise/Lower Cylinder Hook - Up1. Use the Raise/Lower cylinder Cap side Bolt (B) to connect the HawkJaw Suspension Ring(SR) to the Raise/Lower cylinder

Wear Parts30wear11/97130 Drawings

13323210171171032323366624182436315666122411Middle Grip Cylinder Cap PinGrip CylinderHook Die Retainer, TopTop Grip Cylinder Cap PinQuick Release Pin

Hanger Assembly30hanger1/97132 Drawings

123*456*7*8910111213141516*171819**2021*222324252627061-20230999-806622999-806594 500061-H20999-806540999-806532999-806503002-13143002-13179-2999-8065

Reducer Assembly30reduce11/95134 Drawings

Drawings135DrawingsReducer AssemblyNOTE* These parts come only in a kit. Part # 031-24625-SRK includes these parts and quantities noted.Part NameQuant

Spinner Drive Motor Assembly30dmotor4/95136 Drawings

123*4*5678910111213**14**15**16*17*18**19**20*21031-M01031-M02031-M03031-M04031-M05031-M06031-M07031-M08031-M09031-M10031-M11031-M12031-M13031-M14031-

138 DrawingsSpinner Directional Valve Assembly

139DrawingsSpinner Directional Valve Assembly12*345678*91013*14*151617181920212223242426061-DV1061-DV2061-DV3061-DV4061-DV5061-DV6061-DV7061-DV8061-DV

Start-up Procedure1. Connect the air power source with the Air(A) line.2. Make sure the hydraulic reservoir is full.3. Connect the hydraulic Pressure

1. Make sure the nut lock (NL) is inthe unlocked position.Tools RequiredOD calipers, 1 1/2" wrenchAdjusting the WrenchesAdjust for Make UpAdjusti

Adjust for Make Up2. Measure the tool joint with ODcalipers.3. Use the 1 1/2" wrench to adjustthe Pointer (P) on the Pipe stopindex (PI) to the O

Adjust for Make Up1. Measure the drill pipe tube withOD calipers.2. Tube Size Use4 1/2"- 5 1/2" Front Holes (FH)3 1/2"- 4" Middle

Adjust Spinner for Make Up (cont.)Rest Position1. Remove the Spinner Arm Pins(P).2. Rotate the Spinner back to thePullback position (R).3. Insert the

Shift Spinner for Make Up1 Shift spinner directional valve(SDV) fully forward to the makeposition as shown.Operation19SDV

IntroductionHawk's design philosophy is simple: Design with the end user in mind. Make it tough, dependable andeasy to maintain.Hawk has design

1. Stab the drill stand.2. Center the Suspension Ring (SR) on theLateral tilt screw (LTS).3. If the HawkJaw rests on the rig floor, useRaise (R) to ra

Position for Make Up (cont.)TBPS BWMW9. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench (BW)hang straight and level when th

Setting Make Up TorqueOperationKSTTNShown set for 30,000 ft. lbs.RNARNG22Operation1. Follow the steps on pages 14-21.2. Use the Red needle adjust (RNA

Make Up1. Follow the steps on pages 14-21.2. Press and hold Spin (S) until thestand rotates down to theshoulder.3. Release Spin (S).4. Push in the wre

1. Make sure the nut lock (NL) is inthe unlocked position.Tools RequiredOD calipers, 1 1/2" wrenchAdjusting the WrenchesAdjust for Break OutAdjus

Adjust for Break OutOperation25Operation2. Measure the tool joint with ODcalipers.3. Use the 1 1/2" wrench to adjustthe Pointer (P) on the Pipe s

Adjust for Break OutOperation261. Measure the drill pipe tube withOD calipers.2. Tube Size Use4 1/2"- 5 1/2" Front Holes (FH)3 1/2"- 4&

Adjust Spinner for Break Out (cont.)27OperationOperationRest Position1. Remove the Spinner Arm Pins(P).2. Rotate the Spinner back to thePullback posit

Shift Spinner for Break OutOperation281 Shift spinner directional valve(SDV) fully rearward to the breakposition as shown.SDV

Position for Break OutOperation29Operation1. Stab the drill stand.2. Center the Suspension Ring (SR) on theLateral tilt screw (LTS).3. If the HawkJaw

Table ofContentsTable of Contents3Table of ContentsIntroduction 2Table of Contents 3Warranty 6Specification Sheet 7Ordering Instructions 8Installation

Position for Break Out (cont.)Operation30TBPS BWMW9. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench (BW)hang straight and

Break Out1. Follow the steps on pages 14, 24-30.2. Push in the wrench Grip (G).3. Push and hold down Torque (T).4. When break out occurs, releaseTorqu

NotesOperation32

1. Make sure the HawkJaw is off thedrill pipe connection and in the restposition on the derrick.2. Shut down the Hydraulic powerunit.3. Press, push, a

Wrench Maintenance1. Surface grease the hook thread(T) on the top wrench, middlewrench, and bottom wrench.2. Rotate the wrench nut (N) on thetop wrenc

Wrench MaintenanceTools RequiredGrease gun1. Make sure the HawkJaw is off thedrill pipe connection and in the restposition on the derrick.2. Shut down

Wrench MaintenanceTools Required1. Make sure the HawkJaw is off thedrill pipe connection and in the restposition on the derrick.2. Shut down the Hydra

Hydraulic Filter MaintenanceChange Every 2 MonthsInitial Steps1. Depress the Red button (RB)located under the See-throughrubber weather cap (SC).2. Op

Air Filter Maintenance1. Disconnect the Air power supply.2. Bleed Air Pressure.Change Every 2 MonthsInitial StepsAir Filter1. Remove the two right Cor

Changing the Hook DiesTools Required3/4" wrench, See Drawings p. 128.1. Make sure the HawkJaw is off thedrill pipe connection and in the restposi

Table of Contents (cont.)Continued on next page.4Table of ContentsFilter Maintenance 35Hydraulic Filter 35Air Filter 36Changing the Hook Dies 37Hook D

Changing the Heel DiesTools Required3/4" wrench, See Drawings p. 128.1. Make sure the HawkJaw is off thedrill pipe connection and in the restposi

Changing the Heel Dies (cont.)7. Make sure the back and sides ofthe new Die are clean.8. Grease the back of the new Die.9. Insert the new Die into the

Changing the Heel Dies (cont.)3/4" wrench, See Drawings p. 128.Tools Required1. Make sure the HawkJaw is off thedrill pipe connection and in the

Changing the Heel Dies (cont.)6. Slide out the worn Die (D).7. Make sure the back and sides ofthe new Die are clean.8. Grease the back of the new Die.

Changing the Heel Dies (cont.)3/4" wrench, See Drawings p. 128.Tools Required1. Make sure the HawkJaw is off thedrill pipe connection and in the

Changing the Heel Dies (cont.)6. Grease the back of the new Die.7. Insert the new Die into the DieHolder (DH) with the teeth of theDie facing out.8. P

Lubricant RequiredChevron Pinion Grease Spray(Part # MS-SP), 7/16" wrenchSpinner Maintenance1. Connect the air and hydraulicpower units to the Ha

Spinner Maintenance1. Make sure the HawkJaw is off thedrill pipe connection and in the restposition on the derrick.2. Shut down the Hydraulic poweruni

Spinner MaintenanceGrease Once per MonthSC2CB1SC1Spinner Grip Cylinders1. Pump grease fitting SC1-SC2 onthe Top spinner grip cylinder (TC)and the Bott

Check Oil Level Once per MonthLubricant Required# 32 weight gear oilReducer Gear Box1. Make sure the gear box oil levelreaches the top pipe plug (P).N

Table ofContentsTable of Contents (cont.)5Table of ContentsGrip Button 71Spin Button 72Torque Button 75Dies 77Spinner 77Spinner Performance 78HawkJaw

Changing the Spinner ChainTools Required7/16" wrench, Hammer, Needle-NosePliers1. Make sure the HawkJaw is off thedrill pipe connection and in th

Changing the Spinner Chain (cont.)Maintenance& RepairCPCLPDSRS8. From the front of the unit, use theNeedle-nose pliers to remove theCotter pins (C

Changing the Drive Rollers52 Maintenance & RepairDrive Rollers1. Use the 3/4" wrench to remove allBearing Cap Bolts (1).2. Remove the Bearing

8. Slide in the Drive Roller Sprock-ets (17) . Make sure the "T" oneach Drive Roller Sprocket facesup.9. Replace the Bearing Caps (3) andBe

Changing the Drive Roller Sprocket BearingsTools RequiredFour 1/4"-20 x 1 1/2" Hex Tap SS(Part # 999-805867), 7/16" wrench, 3/4" w

Changing the Drive Roller Sprocket Bearings (cont.)pushed out. Tighten the Hex Tapscrews evenly, or the bearing (4)will tilt and lodge in the bearing

TGPTCChanging the Torque CylinderTools Required1. Make sure the HawkJaw is off thedrill pipe connection and in the restposition on the derrick.2. Shut

4. Pull out the Top Grip CylinderRod side Pin (TGP).5. Pivot out the Top GripCylinder (TC) to expose theTorque Cylinder Rod Pin (P).6. Remove the Torq

10. Use the 1/2" and 9/16" wrench toslowly loosen the Low TorqueWarning System Pressure Hose(PH). Check for fluid flow.Bleed any pressure.

Changing the Torque Cylinder (cont.)19. Use the 1" and 15/16" wrench toconnect the Rod side Hose (RH)and the Cap side Hose (CH).20. Insert t

WarrantyHAWKJAW 65K-ALS & 100K-ALSSTANDARD WARRANTY AND FIELD SERVICEYour Hawkjaw must be free of material and workmanship defects for a period

Changing the Torque Cylinder (cont.)Part NumbersPart Name Part #Mount Bolt (TB, BB) 999-806529Lock Washers 031- 91074A036Safety Clip (SC) 061- 98335A1

Tools RequiredTwo 11/16" wrenches, 15/16" wrenchChanging the Grip Cylinders1. Make sure the HawkJaw is off thedrill pipe connection and in t

TGRPTCTRPChanging the Grip Cylinders (cont.)3. Pull out the Grip Cylinder Cap sidePin (CP).4. Remove 3 clevis bolts (CB) usingthe 15/16" wrench.5

Changing the Grip CylindersMaintenance& RepairTools RequiredTwo 11/16" wrenches, 15/16" wrench,ScrewdriverInitial StepsMiddle Grip Cylin

Changing the Grip Cylinders (cont.)7. Remove the 3 bolts (B) thatmount the grip cylinder ClevisPlate (CP). Then remove theHook Clevis Plate (CP).10.

Changing the Grip Cylinders (cont.)21. Place the Torque Cylinder RodHead (TRH) into the TorqueCylinder Rod side Eye (TRE).22. Insert the Torque Cylind

Changing the Grip Cylinders (cont.)66 Maintenance & Repair24. Place the Top Grip Cylinder Rodside Eye (TGRE) into the TopGrip Cylinder Rod Head(TG

1. Make sure the HawkJaw is off thedrill pipe connection and in the restposition on the derrick.2. Shut down the Hydraulic powerunit.3. Press, push, a

3. Pull out the Grip Cylinder Cap sidePin (CP).4. Pull out the Grip Cylinder Rod sidePin (RP).5. Slide out the Grip Cylinder (C).6. Place the new Grip

Trouble ShootingSymptom Remedyl Replace the hose. See Drawings, p. 114.l Tighten the fitting.l Replace the fitting. See Drawings, p. 114.l Tighten

Specification SheetSpecificationSheetPERFORMANCEAND POWER REQUIREMENTSDIMENSIONSDEPTH: 34 in.WIDTH: 40 in.HEIGHT: 90 in.TORQUE: 65,000 ft. lbs.MAXIMUM

Trouble ShootingSymptom RemedyMovementat Start-upSpinner doors close.Torque Cylinder extends.l If the bottom Grip button is pushed in and the Spinbutt

Trouble ShootingSymptom RemedyMovementat Start-upRaise Button /Lower Button Torque cylinder extends.(cont.)Raise/Lower cylindermoves.Push in the Ra

Trouble ShootingSymptom Remedyl Make sure the hydraulic power unit is shut down.Check to see that the Green air hose goes to Port Band the Black air h

Trouble ShootingSymptom RemedyPush in the Raise button or theLower button, and nothinghappens. (cont.)A loud hissing sound comesfrom the Grip button.P

Trouble ShootingSymptom RemedyPush in a Grip button, andnothing happens. (cont.)A loud hissing sound comesfrom the Spin button.Push in the Spin button

Trouble ShootingSymptom RemedyPush in the Spin button, andnothing happens. (cont.)Spin ButtonTroubleShootingTroubleshooting 75setting is at 2600 psi.

Trouble ShootingSymptom RemedyPush in the Spin button, andnothing happens. (cont.)l Check that the Spin button air valve works. Pushin the button. Ai

Trouble ShootingSymptom RemedyPush in the Torque button, andnothing happens.pushed in, replace the Spin hydraulic valve V6.See Drawings, p. 102.l For

Trouble ShootingSymptom Remedyl Check that air is reaching the Torque hydraulicvalve V5 at Port A. Make sure the hydraulicpower unit is shut down. D

Trouble ShootingSymptom RemedyDies (cont.)SpinnerDies pop off of the drill pipeconnection.Dies skid across the pipe afterTorque button release.Dies

Ordering InstructionsAll parts must be ordered by giving the quantity required, the full part number as listed inthis manual under Part #, the unit se

Trouble ShootingSymptom Remedyl Check that the Spin orange air hose connects to PortA and that the Spin green air hose connects to PortB on the Main h

Trouble ShootingSymptom Remedyl The filter element is clogged. Replace the filterelement. See Maintenance & Repair, p. 35.l The air pres

Trouble ShootingSymptom Remedyl The Drive motor is worn out. With filteredhydraulic fluid through a Hawk approved filter, theDrive motor is a long te

Trouble ShootingSymptom RemedyHawkJaw performance andspeed not up to par. (cont.)HawkJawPerformancereplace the cylinder. For a Grip cylinder, seeMa

Trouble ShootingSymptom RemedyHawkJaw performance andspeed not up to par. (cont.)While torquing pipe, a desiredtorque setting cannot beachieved or t

Trouble ShootingSymptom RemedyTroubleShootingTroubleshooting 85l If there are no leaks in the hydraulic system, and thepump pressure compensator se

Trouble Shooting86 TroubleshootingSymptom Remedyl Adjust the metering valves located on the raise andlower hoses connected to the raise and lower cyl

Trouble ShootingTroubleShootingTroubleshooting 87Symptom Remedythe cylinder if necessary. See Drawings, p. 130.l The mount arm thrust bearing plates a

Low Wear Parts30lower11/9788 Drawings061-30118061-30117

999-806680061-30080061-PRP568 334061-30070061-30066061-4061-30074999-806580999-806585999-810821999-806440061-91074A035061-20093061-20091061-30010061-3

Hanging Cable Location1. Anchor the hanging cable to a point as close to the derrick crown as possible. The longer thehanging cable, the easier the H

Middle Wrench30midwr11/9790 Drawings

22281214317411131111246141212121211313332321251999-806449061-30116999-806449061-91074A999061-30114061-30009061-30062999-806140999-806442061-91074A0359

Pipe Stop Assembly30pipest1/9792 Drawings

1234567891011121314151617181919A061-30060999-810835061-30008061-30058061-30050061-106061-30049999-807507061-20061061-20070999-806313061-91074A033061-3

Spinner30spin11/9594 Drawings

123456789*10*11*12*13*14**15**161718***1920212223****2425262728293031323334353637383940414242A43444546474849505152535455562020444441412221112414201112

Torque Cylinder30trqcyl11/9596 Drawings

Part Name QuantityPer UnitItemPart #Torque CylinderDrawings12345678910111213061-TH4J099061-TH5E264061-TH74898061-TH20011061-TH73225061-J20-RK061-TH200

Grip Cylinder30grpcyl11/9598 Drawings

Grip Cylinder Tube AssemblyGrip Cylinder Rod HeadGrip Cylinder PistonGrip Cylinder Lock NutGrip Cylinder RodSeal KitRetainer Ring33333331234567061-TH4